What is manual inspection costing your line?
Adjust the numbers to match your plant. See how fast one CountSafe 360 pays for itself against manual visual inspection.
Your operation
All lines and shifts combined
People assigned to visual inspection
To load, monitor and empty rejects
Salary, benefits and overhead
$
Typical range: $225K to $300K USD
$
Service, wear parts and electricity
$
Payback
—months
—
Savings per year
—
Net savings over 5 years
—
Manual inspection: —/yr. With CountSafe 360: —/yr.
Email me this resultHow it is calculated
Savings per year = (inspectors today − operators still needed) × yearly cost per person − yearly running cost. Payback = investment divided by savings per year.
Labor savings only. Fewer deviations, batch holds and re-inspections would shorten payback further.
Good to know
- Results are estimates for decision support, not a quote.
- Inspectors freed from manual checks can move to other production or QA tasks.
- Some detections depend on product opacity, coating color and recipe configuration. Share your products with us and we will confirm coverage on your own formats.
Get your result by email
A one-page summary you can forward to finance, QA or your plant manager. Requesting it commits you to nothing.
Want proof on your own products? Request a feasibility test