COBOT PALLETIZER ROI CALCULATOR

FOR YOUR PHARMA PACKAGING LINE

This calculator helps estimate the payback period and annual financial benefit of a collaborative palletizing system. Enter your values. All calculations update automatically.

Industry Benchmarks

80-85%

Human efficiency

90-95%

Cobot efficiency

5-40%

Productivity gain

Up to 30%

Damage reduction

3-8%

Annual operating costs

~$2,500/yr

Unplanned downtime

Payback Period

0.9 yrs

10 months

Net Annual Benefit

$206K

system: $167K

1System costs
Fixed cost
Additional one-time costs
One-time operating totalโ€”
Total system costโ€”
2Annual costs
Annual operating costs
Annual operating totalโ€”
Manual labour totalโ€”
3Performance
Effective labour baseโ€”
Gains factorโ€”
Adjusted labourโ€”
4Results

Payback period

โ€” yrs

โ€” months

Net annual benefit

โ€”

System cost: โ€”

Annual savings baseโ€”
Plus injury savingsโ€”
Less annual operating costsโ€”
Adjusted system costโ€”
Estimated payback dateโ€”

Formula: (system cost รท cobot efficiency) รท net annual benefit.

Understanding the Results

Net annual benefit

The estimated yearly financial benefit of the automation project after operating costs are deducted. It includes:

  • Labour savings
  • Productivity improvements
  • Damage reduction savings
  • Injury-related savings
  • Less annual operating costs

Payback period

Shows how long it will take for the financial benefits to recover the initial investment. Shorter payback periods indicate a faster return on investment.

Total system cost

The complete investment required to implement the solution, combining fixed costs and all additional one-time expenses.

Important Notes

  • Results are estimates and should be used as a decision-support tool.
  • Conservative assumptions generally produce more reliable ROI projections.
  • Consider both financial benefits and strategic benefits such as improved safety, labour availability, product consistency, and scalability.
  • Review multiple scenarios, including best case, expected case, and conservative case, to understand the range of possible outcomes.

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