COBOT PALLETIZER ROI CALCULATOR

FOR YOUR PHARMA PACKAGING LINE

This calculator helps estimate the payback period and annual financial benefit of a collaborative palletizing system. Enter your values. All calculations update automatically.

Industry Benchmarks

80-85%

Human efficiency

90-95%

Cobot efficiency

5-40%

Productivity gain

Up to 30%

Damage reduction

3-8%

Annual operating costs

~$2,500/yr

Unplanned downtime

Payback Period

0.9 yrs

10 months

Net Annual Benefit

$206K

system: $167K

1System costs
Fixed cost
Additional one-time costs
One-time operating total—
Total system cost—
2Annual costs
Annual operating costs
Annual operating total—
Manual labour total—
3Performance
Effective labour base—
Gains factor—
Adjusted labour—
4Results

Payback period

— yrs

— months

Net annual benefit

—

System cost: —

Annual savings base—
Plus injury savings—
Less annual operating costs—
Adjusted system cost—
Estimated payback date—

Formula: (system cost ÷ cobot efficiency) ÷ net annual benefit.

Understanding the Results

Net annual benefit

The estimated yearly financial benefit of the automation project after operating costs are deducted. It includes:

  • Labour savings
  • Productivity improvements
  • Damage reduction savings
  • Injury-related savings
  • Less annual operating costs

Payback period

Shows how long it will take for the financial benefits to recover the initial investment. Shorter payback periods indicate a faster return on investment.

Total system cost

The complete investment required to implement the solution, combining fixed costs and all additional one-time expenses.

Important Notes

  • Results are estimates and should be used as a decision-support tool.
  • Conservative assumptions generally produce more reliable ROI projections.
  • Consider both financial benefits and strategic benefits such as improved safety, labour availability, product consistency, and scalability.
  • Review multiple scenarios, including best case, expected case, and conservative case, to understand the range of possible outcomes.

RECEIVE THE REPORT

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